Pick and Pack

Labor in pick and pack is the largest variable cost inside most fulfillment centers. Items per order and pick path length drive it.

How are pick and pack fees charged?

3PLs commonly charge a fee per order plus a fee for each additional item or pick, with packaging sometimes billed separately. Check how they define a pick, since some count per unit and others per SKU line.

• Batch PickingA picking method where one picker collects items for several orders in a single trip, then items are sorted into individual orders.
• Wave PickingReleasing groups of orders to the floor at scheduled times (waves), often grouped by carrier cutoff, shipping method, or zone.
• Zone PickingA method where each picker is assigned to one area of the warehouse and orders pass from zone to zone until complete.
• Order AccuracyThe percentage of orders shipped with the correct items and quantities.